Canvas fluidization tray

Revolutionary Fluidization Device for Power Plant Silo Pumps—Canvas Fluidization Disc with Gasification Plate

In a silent world of machinery, every component carries its unique mission. Among them, the fluidization disc of the power plant silo pump is a critical element that silently drives the production process. A solid base plate is welded beneath the main body of the fluidization disc, while a ring is skillfully welded around its upper periphery. This design lays the foundation for its subsequent functions.

On the upper surface of the ring, a unique annular groove is carved, serving not merely for aesthetics or simple structural design. On the contrary, it enhances the device's sealing and durability. Surrounding it is an integrally formed connecting surface, while canvas is ingeniously installed inside the fluidization disc. The outer surface of the canvas closely contacts the inner wall of the disc body, acting as a bridge between flowing air and materials.

Even more remarkable are the rectangular protrusions fixed on the outer surface of the canvas. These protrusions not only strengthen the structural integrity of the canvas but also secure clamps at the center of its outer surface. It is through these clamps that the canvas is firmly connected to the rectangular protrusions. This combination forms the core of the power plant silo pump—the canvas fluidization disc with gasification plate.

The design philosophy of this fluidization disc allows materials and air to fully mix, achieving a gasified state. This state significantly enhances material fluidity, thereby improving conveying efficiency. Its application in cement raw material homogenization silos enables uniform mixing of cement raw materials. This type of pneumatic conveying device and gasification bed apparatus, featuring an air-permeable layer, has been widely adopted in metallurgy, building materials, chemicals, power plants, food, and transportation industries, delivering remarkable results.

Traditional belt conveying and screw conveying methods appear outdated and inefficient compared to the canvas fluidization disc with gasification plate. Since materials are conveyed in a gasified state, they exhibit excellent fluidity, and the equipment is less prone to friction damage, greatly reducing maintenance requirements. More importantly, materials are conveyed in enclosed chutes with no flying losses, ensuring no environmental pollution and providing a clean production environment with good sanitary conditions.

The application range of the air-permeable layer (air-permeable cloth) is extensive, not only suitable for various pneumatic conveying scenarios in cement plants, such as air slides and homogenization silo aeration boxes, but also extending to ultra-dense phase pneumatic conveying in power plants and aluminum plants. The gasification plates produced by Xiangye Company, with their high heat and corrosion resistance, can withstand instantaneous temperatures of 180°C and constant temperatures around 160°C. Their technical performance and product quality have reached internationally advanced levels.

In terms of product characteristics, the canvas fluidization disc with gasification plate features clear patterns, flat surfaces, and stable dimensions, along with excellent air permeability and airflow stability. Its heat resistance, wear resistance, corrosion resistance, and low moisture absorption contribute to a long service life, low energy consumption, and minimal maintenance. Notably, by welding a base plate at the center of the disc's bottom end, the air blown from the air outlet pipe can pass through the air-permeable holes on the sidewalls of the fluidization disc, effectively preventing damage to the disc's center and extending its service life.

In Xiangye Company's product lineup, the dry ash conveying silo pump is another highlight. The company not only produces and operates a series of products for pulverized coal injection systems but also covers environmental protection equipment and wear-resistant pipelines for pneumatic conveying. Equipment such as pulverized coal distributors and filters are specially developed high-strength devices tailored to the characteristics of dry ash silos in power plants. Whether it's intermediate silos, ash hoppers, flat-bottom silos, or cone-bottom silos, matching auxiliary components—gasification devices and gasification chutes—are available.

During discharge, these devices utilize heated compressed air to fluidize powdered or granular materials, enhancing their flowability and ensuring smooth discharge. The chute body is formed in one piece using molding technology, with the tank and connections guaranteed to be airtight and leak-free. This design not only ensures an aesthetically pleasing appearance but also involves shaping adjustments before assembly to eliminate all welding deformations and internal stresses, ensuring smooth and flat bottom surfaces and flange connection surfaces.

In summary, the canvas fluidization disc with gasification plate and its supporting equipment for power plant silo pumps are not only critical components in the production process but also a testament to technological advancement. With their unique advantages and high efficiency, they have brought revolutionary changes to power plants and other industrial sectors.